hi,小慕
机械精度设计与检测
第12次开课
开课时间: 2025年02月12日 ~ 2025年06月22日
学时安排: 4
进行至第14周,共19周 已有 180 人参加
立即参加
课程详情
课程评价(192)
spContent=《机械精度设计与检测》课程是高职装备制造类专业基础课程。本课程是“十四五”江苏省职业教育首批在线精品课程。基于工作过程导向思路,以项目任务方式,解决机械零件设计中重要组成部分—精度设计问题,解决机械制造过程中精度检测的问题。 The course "Mechanical Precision Design and Inspection" is a basic course for equipment manufacturing majors in higher vocational education. This course is one of the first batch of online quality courses for vocational education in Jiangsu Province during the 14th Five-Year Plan period. Based on the work process-oriented approach and using project tasks, it addresses precision design, an essential component of mechanical part design, and precision inspection issues in the mechanical manufacturing process.
《机械精度设计与检测》课程是高职装备制造类专业基础课程。本课程是“十四五”江苏省职业教育首批在线精品课程。基于工作过程导向思路,以项目任务方式,解决机械零件设计中重要组成部分—精度设计问题,解决机械制造过程中精度检测的问题。 The course "Mechanical Precision Design and Inspection" is a basic course for equipment manufacturing majors in higher vocational education. This course is one of the first batch of online quality courses for vocational education in Jiangsu Province during the 14th Five-Year Plan period. Based on the work process-oriented approach and using project tasks, it addresses precision design, an essential component of mechanical part design, and precision inspection issues in the mechanical manufacturing process.
—— 课程团队
课程概述

本课程以立德树人为根本任务,依据机械产品的数字化设计质量检测岗位要求,以企业减速器精度的“认知—设计—检测”工作链构建:机械精度的认知、减速器的尺寸精度、几何公差、表面粗糙度、典型精度和数字化检测的六大项目。紧跟新技术,新增数字化检测的二维影像仪检测方法、三坐标的虚拟仿真实训平台和三坐标测量机的实操展示。

本课程涵盖国家标准和国际标准的应用,提供多层次的精度设计案例传统检测案例虚实结合的数字化检测案例和技能任务训练单,培养学习者合理设计和检测机械零部件精度和质量控制的综合能力。

课程设计和检测内容对接数字化设计与制造技能大赛和“机械产品质检员”行业资格证书、“机械数字化设计与制造(中级)”职业技能等级证书所需的设计检测技能。

This course is designed with the fundamental mission of cultivating morality and nurturing talents. Aligned with the job requirements for digital design, manufacturing, and quality inspection of mechanical products, it constructs a "cognition-design-inspection" workflow chain for speed reducer precision in enterprises through six core projects: mechanical precision cognition, dimensional precision of speed reducers, geometric tolerances, surface roughness, typical precision specifications, and digital inspection. Embracing emerging technologies, the curriculum incorporates new content including 2D image measuring instrument methods for digital inspection, virtual simulation training platforms for coordinate measuring machines (CMMs), and hands-on demonstrations of CMM operations.

The course integrates applications of both national and international standards, offering multi-level precision design cases, traditional inspection cases, hybrid virtual-physical digital inspection cases, and skill task training sheets. These components aim to cultivate learners' comprehensive abilities in rational mechanical component precision design, inspection, and quality control.

The curriculum content and inspection requirements align with the design and testing competencies required for the "Digital Design and Manufacturing" skills competition, the "Mechanical Product Quality Inspector" industry certification, and the "Mechanical Digital Design and Manufacturing (Intermediate)" vocational skill level certificate. It systematically develops learners' professional skills through progressive theoretical and practical training.

授课目标

通过本课程的学习,培养会设计、能检测、懂制造的质量控制人才。

培养学生素质目标

(1)具有良好的职业道德和爱岗敬业的职业意识;

(2)遵守机械设计与检测规范,养成质量为先的意识;

(3)养成精益求精的工匠精神、团队合作和创新精神。

培养学生知识目标

(1)掌握互换性与标准化的基本知识;

(2)掌握尺寸精度、几何公差和表面粗糙度的选用和标注;

(3)掌握机械检测知识与计量器具的使用方法。

培养学生能力目标

(1)能正确查阅国家标准表和机械精度手册;

(2)能按照技术要求选用尺寸精度、几何公差和表面粗糙度;

(3)能选用计量器具和仪器完成尺寸精度、几何误差和表面粗糙度的检测。

Through the study of this course, we aim to cultivate quality control professionals who are capable of designing, inspecting, and understanding manufacturing.

Objectives for Cultivating Students' Qualities:

(1) Possess good professional ethics and a sense of professional dedication and love for their work;

(2) Adhere to mechanical design and inspection standards, fostering a consciousness of prioritizing quality;

(3) Cultivate a craftsmanship spirit of excellence, teamwork, and innovation.

Objectives for Cultivating Students' Knowledge:

(1) Master the basic knowledge of interchangeability and standardization;

(2) Grasp the selection and notation of dimensional accuracy, geometric tolerances, and surface roughness;

(3) Understand mechanical inspection knowledge and the usage of measuring instruments.

Objectives for Cultivating Students' Abilities:

(1) Be able to correctly consult national standards tables and mechanical precision manuals;

(2) Be able to select dimensional accuracy, geometric tolerances, and surface roughness according to technical requirements;

(3) Be able to select measuring instruments and equipment to complete the inspection of dimensional accuracy, geometric errors, and surface roughness.

课程大纲
项目一 机械精度设计与检测的认知(Project 1: Understanding of Mechanical Precision Design and Inspection)
课时目标:了解课程学习目标及项目任务;明白机械制造中的互换性及标准化、优先数系概念;了解机械精度检测知识,明确计量器具的种类和度量指标。Understand the learning objectives and project tasks of the course; comprehend the concepts of interchangeability, standardization, and preferred number series in mechanical manufacturing; understand the knowledge of mechanical precision inspection, and clarify the types and measurement indicators of measuring instruments.
任务1 机械精度设计的认知
Task 1: Understanding of Mechanical Precision Design
任务2 机械精度检测的认知
Task 2: Understanding of Mechanical Precision Inspection
项目二 减速器的尺寸精度设计与检测(Project 2: Dimensional Precision Design and Inspection of Reducer)
课时目标:理解和掌握公差、极限与配合方面的术语与标准;能根据减速器的使用要求,合理选用减速器的精度和配合并正确标注;会使用常规尺寸计量器具,能检测减速器轴的尺寸精度。Understand and master the terminology and standards related to tolerance, limits, and fits; be able to select the appropriate precision and fit for the reducer based on its usage requirements and annotate them correctly; be proficient in using common dimensional measuring instruments to inspect the dimensional precision of the reducer shaft.
任务1 尺寸精度和国家标准的认知
Task 1: Understanding of Dimensional Precision and National Standards
任务2 减速器的尺寸精度设计
Task 2: Dimensional Precision Design of Reducer
任务3 减速器轴的尺寸精度检测
Task 3: Dimensional Precision Inspection of Reducer Shaft
项目三 减速器的几何公差设计与误差检测(Geometric Tolerance Design and Error Detection of Reducer)
课时目标:熟记几何公差特征项目的名称及符号;能根据减速器的功能要求,合理设计选用减速器的几何公差项目和公差数值并在图纸上正确进行标注;懂得几何误差的检测并能使用常规几何误差计量器具检测减速器轴、箱体等零件的几何误差。Memorize the names and symbols of geometric tolerance characteristic items; be able to reasonably design and select the geometric tolerance items and tolerance values of the reducer according to its functional requirements, and annotate them correctly on drawings; understand the detection of geometric errors and be able to use common geometric error measuring instruments to detect the geometric errors of reducer shafts, housings, and other components.
任务1 几何公差的认知
Task 1: Understanding of Geometric Tolerance
任务2 几何公差的理解
Task 2: Comprehension of Geometric Tolerance
任务3 减速器输出轴的几何公差设计
Task 3: Geometric Tolerance Design of Reducer Output Shaft
任务4 减速器输出轴的尺寸和几何误差检测
Task 4: Dimensional and Geometric Error Detection of Reducer Output Shaft
项目四 减速器的表面粗糙度设计与检测(Surface Roughness Design and Detection of Reducer)
课时目标:理解和掌握表面粗糙度知识,会选用表面粗糙度精度;掌握表面粗糙度检测仪器使用方法,会使用表面粗糙度仪检测减速器零件。Understand and master the knowledge of surface roughness, and be able to select the appropriate surface roughness precision; grasp the usage of surface roughness measurement instruments, and be able to use a surface roughness tester to inspect reducer components.
任务1 表面粗糙度的认知
Task 1: Understanding of Surface Roughness
任务2 减速器输出轴的表面粗糙度设计
Task 2: Surface Roughness Design of Reducer Output Shaft
任务3 减速器输出轴的表面粗糙度检测
Task 3: Surface Roughness Detection of Reducer Output Shaft
项目五 减速器典型零件的精度设计与检测(Project 5: Precision Design and Detection of Typical Components of Reducer)
课时目标:了解减速器典型零件-滚动轴承、渐开线齿轮、键、螺纹及圆锥的精度等级熟悉精度等级的选择,会检验典型零件的精度。Gain an understanding of the precision grades of typical reducer components, including rolling bearings, involute gears, keys, threads, and cones, and be familiar with the selection of precision grades. Be able to inspect the precision of typical components.
任务1 滚动轴承的精度设计
Task 1: Precision Design of Rolling Bearings
任务2 渐开线圆柱齿轮的精度设计与检测
Task 2: Precision Design and Detection of Involute Cylindrical Gears
任务3 键的精度设计与检测
Task 3: Precision Design and Detection of Keys
任务4 普通螺纹的精度设计与检测
Task 4: Precision Design and Detection of Ordinary Threads
任务5 圆锥的精度设计与检测
Task 5: Precision Design and Detection of Cones
拓展项目 数字化虚实检测(Digital Virtual-Real Inspection)
课时目标:了解二维影像测量仪和三坐标测量机的基本原理、掌握二维影像测量仪操作和检测方法,掌握三坐标虚拟仿真检测,掌握三坐标测量机的操作和检测方法。Understand the basic principles of 2D imaging measuring instruments and CMMs, master the operation and inspection methods of 2D imaging measuring instruments, grasp the virtual simulation inspection of CMMs, and master the operation and inspection methods of CMMs.
任务1 二维影像测量仪检测
Task 1: Inspection Using 2D Imaging Measuring Instruments
任务2 三坐标虚拟仿真检测
Task 2: Virtual Simulation Inspection of CMM
任务3 三坐标测量机和操作软件的认知
Task 3: Understanding of CMMs and Operating Software
任务4 三坐标测头装配与测针校正
Task 4: Assembly of CMM Probes and Calibration of Stylus
任务5 三坐标几何量和几何误差检测
Task 5: Inspection of Geometric Quantities and Geometric Errors Using CMM
展开全部
预备知识

在学习本课程之前,应先学习《高等数学》《工程制图与数字化表达》《工程力学》等,具有识图和制图能力,懂得机械的一般机构原理,具备机械制造的初步知识。

Before studying this course, it is recommended to have prior knowledge of "Advanced Mathematics," "Engineering Drawing and Digital Expression," and "Engineering Mechanics," possess the ability to interpret and create drawings, understand the general mechanical principles, and have preliminary knowledge of mechanical manufacturing.

参考资料

一、参考教材:

1.《机械精度设计与检测》,ISBN:9787111755074,赵宏平、顾苏怡主编,机械工业出版社,2024年7月,第二批“十四五”职业教育江苏省规划教材。

2.《互换性与测量技术(第三版)》,ISBN:9787030634405,李正峰、黄淑琴主编,科学出版社,2023年8月,“十四五”职业教育国家规划教材。

3.《机械测量技术项目训练教程(第二版)》,ISBN:9787040530889,朱安莉主编,高等教育出版社有限公司,2023年7月,“十四五”职业教育国家规划教材。

二、产品几何技术规范(GPS)系列国家标准:

GB/T 1800.1-2020 产品几何技术规范(GPS) 线性尺寸公差ISO代号体系 第1部分:公差、偏差和配合的基础 现行

GB/T1800.2-2020 产品几何技术规范(GPS)极限与配合 第2部分:标准公差等级和孔、轴极限偏差表

GB/T 1803-2003 极限与配合 尺寸至18mm孔、轴公差带

GB/T 6093−2001 几何量技术规范(GPS) 长度标准 量块

GB/T 3177-2009 产品几何技术规范(GPS) 光滑工件尺寸的检验

GB/T 1182-2018 产品几何技术规范(GPS) 几何公差 形状、方向、位置和跳动公差标注

GB/T 3505-2009 产品几何技术规范(GPS) 表面结构 轮廓法 术语、定义及表面结构参数

GB/T 131-2006 产品几何技术规范(GPS) 技术产品文件中表面结构的表示法

GB/T 6060.2-2006 表面粗糙度比较样块 磨、车、镗、铣、插及刨加工表面

GB/T 6060.3-2008 表面粗糙度比较样块 第3部分:电火花、抛(喷)丸、喷砂、研磨、锉、抛光加工表面

GB/T 307.3-2017 滚动轴承 通用技术规则

GB/T 10095.1-2022 圆柱齿轮 ISO齿面公差分级制 第1部分:齿面偏差的定义和允许值

GB/T 0095.2-2023 圆柱齿轮 精度制 第2部分:径向综合偏差与径向跳动的定义和允许值

GB/T 1096-2003 普通型 平键

GB/T 1144-2001 矩形花键尺寸、公差和检验

GB/T 197-2018 普通螺纹 公差

GB/T 157-2001 产品几何量技术规范(GPS) 圆锥的锥度与锥角系列

GB/T 12360-2005 产品几何量技术规范(GPS) 圆锥配合

GB/T 11334-2005 产品几何量技术规范(GPS) 圆锥公差


常见问题

1.三坐标虚拟仿真平台如何访问?

课程提供三坐标虚拟仿真平台链接,平台里有三坐标虚拟仿真软件包供下载安装,并提供登录账号密码和登录账号密码用于平台的24小时访问,登录账号密码设有时间期限,请大家及时查看“拓展项目 数字化虚实检测”的“任务2三坐标虚拟仿真检测”中公布的账号密码并在截止日期前完成虚拟仿真任务。

2.课程学习建议:

(1)课前预习课程视频和PPT,可以将自己的疑问提交到讨论区。

(2)请及时关注测验、作业、考试等提交截止日期,并及时完成。

(3)及时练习平台发布的设计任务和虚拟仿真平台的操作,以便深刻内化知识,提高机械精度设计与检测技能。

1.How to access the three-coordinate virtual simulation platform?

The course provides a link to the three-coordinate virtual simulation platform, where you can download and install the three-coordinate virtual simulation software package. Login credentials are also provided for 24-hour access to the platform. The login credentials have a time limit, so please check the username and password announced in "Task 2: Three-coordinate Virtual Simulation Inspection" under the "Extended Project: Digital Virtual-Real Inspection" section in a timely manner and complete the virtual simulation tasks before the deadline.

2.Suggestions for course learning:

(1) Preview the course videos and PPT before class, and submit any questions you have to the discussion area.

(2) Please pay attention to the submission deadlines for quizzes, assignments, exams, etc., and complete them in a timely manner.

(3) Practice the design tasks released on the platform and the operation of the virtual simulation platform promptly to deeply internalize the knowledge and improve your skills in mechanical precision design and inspection.


苏州市职业大学
7 位授课老师
赵宏平

赵宏平

副教授

顾苏怡

顾苏怡

副教授

雷雨田

雷雨田

高级工程师 全国劳模

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